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Tools Required:
- Jack
- Shallow 11 mm 1/4 Drive
- 2 Jack Stands
- 19 Mm Tire Tool
- Torque Wrench
- Right Angle Pick
- Trouble Light
- Engine Cleaner
- Large Flat Blade Screwdriver
- 1/4 Drive Ratchet
- Valve Adjustment Procedure & Tool
- Pliers
1) Jack the vehicle and rest on jack stands. Remove the two
rear tires. Thoroughly clean the underside of the engine,
especially around the push rod tubes. A high pressure washer
with engine cleaner works best for this. Remove the air guide
plates to allow more access to the tubes.
2) Remove all of the heater pieces under the
push rod tubes. Unfortunately 75-76, models do not allow removal
of the heater parts !
3) Replace the seals in the order of the valve
adjustment procedure(1,4,3,2). Replace the seals for each
cylinder while it is in valve adjustment position (top dead
center for that cylinder).
4) Remove the rocker arm assembly for the first
cylinder (Remember top dead center position!) Using the 11
mm socket and ratchet. Be sure to clean all parts.
5) Carefully using a pair of pliers grasp the
push rod tubes from under the vehicle while twisting and pushing
outward. Most of the tubes can be completely removed with
the engine in the vehicle. The others are serviced while 2
inches out of the head.
6) With the tubes pulled free and the seals
exposed, remove the seals. An angled pick works best. It will
be necessary to work with the push rods in the way so be sure
to keep the push rods clean.
7) Lightly grease the replacement seals and
install. The larger seals are installed on the cylinder head
side, the smaller seals on the case side (of the tube).
8) Position the tubes back towards the engine
case. Again using pliers, twist and push the tubes toward
the engine case. If you have viton tube seals (from 914 World
Headquarters) extra attention must be paid to the seals. They
are oversized and fit very tightly. These seals have much
higher resistance to failure and are recommended when doing
this procedure.
9) Once the tubes for that cylinder are completely
seated (you will notice them snap into place), push the push
rods into the lifters and make sure they are centered into
the lifter well.
10) Install the rocker arm assemblies while
monitoring the push rods. Be sure the push rod is completely
seated into the push rod cup on the rocker arm.
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